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Printing on Rigid and Flexible Materials

10/07/2026

Choosing the Right Material for Your Project

Whether you’re producing retail displays, construction signage, industrial labels or exhibition graphics, choosing the right material is just as important as choosing the right print process.

At Screenprint & Display, we print directly onto an extensive range of rigid sheet materials and flexible roll materials, allowing us to manufacture everything from a single promotional sign to thousands of industrial components. By combining both screen printing and digital printing in-house, we’re able to recommend the most suitable solution for your application, budget and production volume.

What are rigid printing materials?

Rigid materials are supplied as solid sheets and provide strength, durability and stability. They are commonly used for signage, display graphics and products that need to stand upright or withstand regular handling.

Some of the most popular rigid materials we print include:

  • Foamex (PVC Foam Board)
  • Correx® Fluted Polypropylene
  • Dibond® Aluminium Composite Material (ACM)
  • Acrylic (Perspex®)
  • Polycarbonate
  • Rigid PVC
  • Polypropylene sheets

Using our large format flatbed printers, we can print directly onto rigid sheets up to 3,000 x 2,000mm, producing vibrant, high-quality graphics without the need to mount printed vinyl afterwards.

Typical applications for rigid materials

Rigid materials are used across countless industries because they offer excellent durability and professional presentation.

Common applications include:

Different materials offer different benefits. For example, Correx® is a lightweight, economical choice for temporary outdoor signage, while Foamex provides a smooth, premium finish for retail displays and exhibition graphics. Dibond® is often selected where a more rigid, long-lasting exterior sign is required.

What are flexible printing materials?

Flexible materials are supplied in rolls and can be cut, rolled, folded or applied to a variety of surfaces.

These materials are ideal where graphics need to be installed onto windows, walls, floors, vehicles or temporary structures.

Popular flexible materials include:

  • Self-adhesive vinyl
  • PVC banner material
  • Mesh banner material
  • Static cling window film
  • Reflective vinyl
  • Flexible polypropylene

Roll-fed digital printing allows continuous production of long graphics, banners and self-adhesive materials while maintaining excellent image quality.

Applications for flexible materials

Flexible substrates are incredibly versatile and are used for:

  • Vinyl stickers
  • Window graphics
  • Floor graphics
  • Banners
  • Vehicle graphics
  • Promotional posters
  • Shelf edge strips
  • Retail graphics
  • Wall graphics
  • Event branding
  • Temporary advertising
  • Product labels

Because flexible materials can often be rolled for transport, they’re also more economical to distribute than rigid boards for many applications.

Choosing the right print process

The material is only one part of the equation.

Different projects benefit from different printing technologies.

Screen printing

Screen printing remains the preferred option for many industrial and high-volume applications. It can produce exceptionally durable prints, specialist spot colours, fluorescent inks, metallic inks, white inks and other finishes that aren’t always practical with digital printing.

It is commonly used for:

  • Industrial labels
  • Safety signage
  • Long production runs
  • Control panels
  • Branded components
  • Specialist colour matching

Digital printing

Digital printing offers exceptional detail, photographic quality and cost-effective short runs.

It’s ideal for:

  • Point of sale graphics
  • Exhibition displays
  • Retail signage
  • Posters
  • Window graphics
  • Bespoke one-off projects
  • Variable artwork

Having both technologies in-house means we can recommend the most suitable production method rather than trying to make one process fit every application.

Size is rarely a limitation

Unlike traditional commercial print that’s restricted to standard paper sizes, large format printing allows graphics to be produced in almost any dimension.

We can print:

  • Individual signs
  • Oversized display panels
  • Long promotional banners
  • Large construction graphics
  • Multiple items efficiently on oversized sheets

This flexibility also helps reduce waste and can improve production efficiency on larger orders.

Which material is right for your project?

The best material depends on several factors:

  • Will it be used indoors or outdoors?
  • Does it need to be waterproof?
  • Is it temporary or permanent?
  • Does it need to be lightweight?
  • Will it be mounted, hung or applied?
  • Does it need to withstand frequent handling?
  • Are there sustainability or recycling requirements?

By understanding how your finished product will be used, it’s possible to recommend the most appropriate material and printing process to deliver the best balance of durability, appearance and value.

Talk to the print specialists

With more than 35 years of experience producing custom signage, point of sale displays, industrial graphics and promotional products, Screenprint & Display prints directly onto a huge variety of rigid and flexible materials using both screen printing and digital printing technologies.

Whether you need a short production run or thousands of printed items, our team can advise on the most suitable material and print process for your application.

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